01
Real-Time Production Monitoring
Replace whiteboards and shift phone calls with a live, shared view of every machine, order and cycle.
- Sub-second machine state
- Order and quantity progress
- Shift and line rollups
- Shopfloor display mode
Solutions
Solve the problems that cost you output
Start with the loss that hurts most. ZEQIO is modular — every solution runs on the same connected data foundation.
02
OEE & Performance
Automatic OEE from machine data — no manual entry, no interpretation, no debate about the numbers.
- Availability, performance, quality
- Losses broken down by cause
- Benchmarks across machines
- Target tracking per line
03
Mold & Tool Life Management
Every mold gets an identity, a life budget and a maintenance plan that follows it between machines and plants.
- Shot counting per mold
- Remaining life forecasting
- Current machine location
- Owner-scoped visibility
04
Predictive Maintenance
Move from calendar-based service to condition-based service driven by real usage.
- Shot-based intervals
- Vibration and thermal trends
- Overdue escalation
- Complete service history
05
Downtime & Scrap Analysis
Reason-coded stops and scrap events, ranked by cost, so improvement work targets the real problem.
- Operator reason coding
- Pareto and trend analysis
- Cost per downtime hour
- Scrap correlation
06
Energy Intelligence
Understand energy per machine, per mold and per thousand parts — and act on the outliers.
- Machine-level metering
- Energy per part
- Idle consumption detection
- Peak load insight
Platform Architecture
From machine signal to business decision
ZEQIO covers the full path: acquiring signals at the machine, buffering them at the edge, streaming to the cloud, and turning them into decisions your team can act on.
1
Machines
Injection machines, molds, sensors and PLCs
2
ZEQIO Edge
Local acquisition, buffering and protocol translation
3
Cloud
Secure, scalable time-series ingestion
4
TOOLWATCH
Production intelligence and mold life tracking
5
Analytics
OEE, downtime, scrap and predictive models
6
Reports
Automated shift, daily and monthly reporting
7
Business Intelligence
ERP / MES integration and executive dashboards
Business Impact
Measurable results, not dashboards for their own sake
ZEQIO customers use the platform to move numbers that the finance team also cares about.
+7.4 pts
Increase OEE
Expose the hidden losses between planned and actual output.
-31%
Reduce Downtime
Reason-coded stops make the top three causes obvious within a week.
-18%
Lower Scrap
Catch process drift before it becomes a rejected batch.
-0.9 s
Improve Cycle Time
Compare identical molds across machines and standardize on the best.
3× earlier
Predict Failures
Shot-based maintenance replaces calendar guesswork.
+12%
Increase Productivity
Operators stop hunting for data and start acting on it.
-24%
Lower Maintenance Costs
Service molds when they actually need it — not too early, never too late.
1 source
Better Production Decisions
One version of the truth shared by supplier and mold owner.
Ready to Build a Smarter Factory?
See ZEQIO and TOOLWATCH running on real production data. A 30-minute demo is usually enough to know whether this fits your plant.
No obligation. We can also connect a single test machine before you decide.